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Starlifter Driver
   
Reged: 01/23/08
Loc: Fort Worth, Texas, USA
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Re: Orion Ranch Observatory - Construction Begins!
[Re: hm insulators]
#5610180 - 01/07/13 12:52 PM
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Looking good, Beo!
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jmasin
Carpal Tunnel
Reged: 12/22/08
Loc: Murphy, TX (DFW)
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Re: Orion Ranch Observatory - Construction Begins!
[Re: Skip]
#5636638 - 01/22/13 10:55 AM
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Just WOW! Great job and progress.
I'm in the VERY early stages of looking for property in the Fredericksburg area, and an obs is in the plan...
Reading your thread has me giddy!
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csa/montana
Den Mama
   
Reged: 05/14/05
Loc: montana
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Re: Orion Ranch Observatory - Construction Begins!
[Re: Lord Beowulf]
#5637068 - 01/22/13 02:42 PM
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It's really coming along very nicely! You've overcome whatever problems you have come across, nicely!
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1965healey
The Snarkster
   
Reged: 06/23/07
Loc: San Antonio, TX
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Re: Orion Ranch Observatory - Construction Begins!
[Re: csa/montana]
#5638115 - 01/23/13 12:39 AM
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Great progress on what promises to be a beautiful observatory. Hats off to you for the hard work. For those of you unfamiliar with the Texas Hill Country. Just change the word "hill" to ROCK. Coming from California I was used to dirt. When I first moved to Texas I planted a 5 gallon Crepe Myrtle, after that I put my shovel in the shed and switched to potted plants!
Keep posting pix, they encourage and inspire!
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jmasin
Carpal Tunnel
Reged: 12/22/08
Loc: Murphy, TX (DFW)
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Re: Orion Ranch Observatory - Construction Begins!
[Re: 1965healey]
#5638523 - 01/23/13 09:48 AM
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Quote:
For those of you unfamiliar with the Texas Hill Country. Just change the word "hill" to ROCK. Coming from California I was used to dirt. When I first moved to Texas I planted a 5 gallon Crepe Myrtle, after that I put my shovel in the shed and switched to potted plants!
Not to side-track... but I know that well!
If it's not rock it's clay, which weighs more than depleted Uranium, has an attractive force to work implements stronger than the strong nuclear force, and is the number one reason you hear the F word echo through the neighborhood on a beautiful spring day
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hm insulators
Post Laureate
Reged: 01/22/07
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Re: Orion Ranch Observatory - Construction Begins!
[Re: 1965healey]
#5638889 - 01/23/13 12:58 PM
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Quote:
Great progress on what promises to be a beautiful observatory. Hats off to you for the hard work. For those of you unfamiliar with the Texas Hill Country. Just change the word "hill" to ROCK. Coming from California I was used to dirt. When I first moved to Texas I planted a 5 gallon Crepe Myrtle, after that I put my shovel in the shed and switched to potted plants!
Keep posting pix, they encourage and inspire!
Sounds like digging a hole in Hawaii! There, it's volcanic rock!
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Lord Beowulf
Pooh-Bah
   
Reged: 10/13/08
Loc: Cedar Park, TX
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Re: Orion Ranch Observatory - Construction Begins!
[Re: hm insulators]
#5649278 - 01/28/13 09:17 PM
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Thanks to all for the comments. I've been wanting to post an update for a while, but I've just been too busy burning vacation days and getting stuff built! I have been keeping my picture gallery up to date, so anyone following the links has probably seen more recent pics, but I'll fill in here!
Beo
January 6th: Finishing the door framing between the warm room and the observatory.

Then drilling the new anchor bolts on the roll-off piers. After finishing the framing and re-aligning, they weren't QUITE as far off as I thought, but bad enough that the original bolts were useless.

And just to give you an idea of the depth of the anchor bolt holes. Love that hammer drill! Went through this like butter.

Then the anchor bolted down. Still well supported by the footing.

The first two posts braced temporarily.

First of three 2x12s for the laminated beam.

Skipping ahead to the finished beam completed at sunset.

With the support detail at the observatory...

...and the tongue arrangement at the post.

January 7th: Finished the second beam segment the next morning.

Then added the second pair of posts. Note the temporary cross brace on the first posts in the background.

And finishing a third beam by nightfall.

January 10th: Breaking for a couple of days for work and rain, after another full day I have the last beam section and the two primary cross braces in place.

Some detail on the corner bracing and additional outside tie piece.

As well as the gussets at the ends.

January 11th: Finished up the cross braces and cross braces for those, so that everything's braced on 8' centers.

Deformities in the slab and other issues caused some high spots along the top of the wall frame. For the worst spots I hammered the nails in deeper and ran a planer across until the appropriate depth was reach. Low spots were then shimmed to raise the top plate and cap rail.

And the first part of the top plate/rail. It's also pressure treated due to potential exposure (although I plan to paint it). A 2x6 was used to strengthen and straighten the long wall, since the roof won't actually brace it across. The overhang also serves as the capture mechanism for the roll-off roof.

January 13th: After another rain break, a sortie of helicopters comes to check out the work!

A shot down one of the completed cap rails. The portion over the roll-off rail beams is a 2x8 to prevent water infiltration into the beam.

The finished length:

And finishing up the day with the header and joist hangers for the warm room ceiling.


January 16th: After a couple more days of rain and going back to work... Finished up the ceiling framing in the morning.


Monumental step...The first piece of sheathing!

Sheathed the west wall.

And the north wall by dark.

January 17th: Finishing the sheathing on the south wall...

...the east wall...

... and the interior/warm room wall.

January 18th: Decking the top of the warm room.

It's now really a room!

Next I set up my rig for drilling the holes for the roll-off wheels. I didn't want my greasy old drill press on my nice clean observatory floor, so I set up a mobile flat platform (my trailer) near the work site. Note the two sides of the rail screwed together and the angle iron clamped to control spacing.

After drilling all the sides, I put the first roller assembly together. I bought these darn wheels over a year ago wanting to get them before the price went up!


Ok, I think that's enough for one post. I'll come back and add more later!
Beo
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1965healey
The Snarkster
   
Reged: 06/23/07
Loc: San Antonio, TX
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Re: Orion Ranch Observatory - Construction Begins!
[Re: Lord Beowulf]
#5649402 - 01/28/13 10:32 PM
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WOW! You have made incredible progress. Its a gonna be HUGE. Very impressive.
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csa/montana
Den Mama
   
Reged: 05/14/05
Loc: montana
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Re: Orion Ranch Observatory - Construction Begins!
[Re: Lord Beowulf]
#5649512 - 01/28/13 11:42 PM
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You've really put a lot of thought into this build, and the results are fantastic! You are really moving right along with it; what a beauty it's going to be!
Love the copters flying over!
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Scott Horstman
Vendor - Backyard Observatories
   
Reged: 03/11/04
Loc: Too Far North, USA
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Re: Orion Ranch Observatory - Construction Begins!
[Re: csa/montana]
#5649965 - 01/29/13 10:10 AM
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Nice job Beo. Been a long time in the works.
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Skip
Starlifter Driver
   
Reged: 01/23/08
Loc: Fort Worth, Texas, USA
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Re: Orion Ranch Observatory - Construction Begins!
[Re: Scott Horstman]
#5650189 - 01/29/13 12:18 PM
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Beo,
Absolutely fantastic job!!! 
On the pic after the helicopters, the caption started with "A shot down ..." For a moment there all I could think of was, "Oh no, why did you shoot them down? I think they were friendlies!" 
Great job, Beo!
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Lord Beowulf
Pooh-Bah
   
Reged: 10/13/08
Loc: Cedar Park, TX
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Re: Orion Ranch Observatory - Construction Begins!
[Re: Skip]
#5651125 - 01/29/13 08:38 PM
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Thanks again to all. Special thanks to Scott for his guidance and suggestions that have helped me get to this point, as well as everyone else who's weighed in with suggestions.
Beo
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jerry10137
member
   
Reged: 01/26/13
Loc: Texas, USA
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Re: Orion Ranch Observatory
[Re: Lord Beowulf]
#5651173 - 01/29/13 09:11 PM
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Very nice I am jealous! I know that part of Texas pretty well and the sky is very nice out that way. How much of the Austin/Georgetown light pollution are you picking up?
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csa/montana
Den Mama
   
Reged: 05/14/05
Loc: montana
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Re: Orion Ranch Observatory - Construction Begins!
[Re: Lord Beowulf]
#5651369 - 01/29/13 11:22 PM
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Quote:
Thanks again to all. Special thanks to Scott for his guidance and suggestions that have helped me get to this point, as well as everyone else who's weighed in with suggestions.
Beo
We're all anxious for you to get to be able to enjoy that beautiful observatory!
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Lord Beowulf
Pooh-Bah
   
Reged: 10/13/08
Loc: Cedar Park, TX
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Re: Orion Ranch Observatory - Construction Begins!
[Re: Lord Beowulf]
#5651399 - 01/29/13 11:34 PM
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Another round of pics:
September 19th: My setup for drilling the 20' sections of angle iron. I used two 16' 2x6s to help support it at either end. I only did through holes at middle and ends minimize expansion issues (hopefully) with periodic notches to clamp it vertically.

September 20th: I didn't take any interim shots because it was a relatively long and dirty process, but the angles are in place and I got the side roll-off segments in place and temporarily cross-braced to each other. Here's the assembly fully open, which should leave about 5' of exposed warm room roof. Once I decked the warm room ceiling, I realized I should have made the rails a bit longer so that I could roll the roof almost completely off the warm room. It'd be a neat place to climb up and lay on lounge chairs on those hot summer nights!


And the frame fully closed.

January 24th: Laminating the south 3x6" (actual size) end beam of the roll-off.

End rail in place.

Detail of the laminated plywood beam.

Laminating a continuous beam to the east side of the roll-off, one piece at a time.

Completed laminate beam on the east side, all bolted tight now.

January 25th: Cool looking cloud formation as the next front moves in.

West side laminated beam.

North end beam with a 2x6/2x8 combo that provides the hard stop for the roll-off.

January 26th: I set up a production line in the warm room (due to the weather) for cutting all of the full-length rafters. I had four different saws in play to make the various cuts without having to make a lot of adjustments.

The stack of all the full length rafters.

Monogramming the interior of the ridge rafter laminated beam.

Completed 22' long 1.5"x10" ridge rafter beam.

Detail of the north end cap for the roll-off frame.

January 27th: Standing up the first A-frame for the roof.

Second A-frame and ridge rafter in place with a temporary brace to keep it straight.


Halfway done with the framing of the ridge section.

And finished center section.

Probably overkill with the joists (more than I'd originally planned) but nonetheless, still room to crawl through them for anything I need to do up there.

As the sun sets on another good day's work.

Just about out of framing materials!

Tarping things up to keep the warm room ceiling dry.

Looking forward to getting out there this weekend to finish off the hip roof!
Beo
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Lord Beowulf
Pooh-Bah
   
Reged: 10/13/08
Loc: Cedar Park, TX
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Re: Orion Ranch Observatory
[Re: jerry10137]
#5651404 - 01/29/13 11:37 PM
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Very nice I am jealous! I know that part of Texas pretty well and the sky is very nice out that way. How much of the Austin/Georgetown light pollution are you picking up?
It's not bad overhead. The Milky Way is clearly visible, but there's light pollution visible on all sides (Austin, Cedar Park, Leander, Georgetown, Liberty Hill, Bertram, Burnet, and Marble Falls!). It shows in a green area on the light pollution map.
Beo
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Lord Beowulf
Pooh-Bah
   
Reged: 10/13/08
Loc: Cedar Park, TX
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Re: Orion Ranch Observatory
[Re: Lord Beowulf]
#5662538 - 02/04/13 09:38 PM
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After another three-day weekend...
Friday, February 1st:
So much for my brand new tarps! 


Cut the hip rafters.

First two hips in place.


Finished the south hip roof.



Saturday, February 2nd:
Picked up the two exterior doors. The door between the observatory and warm room (also an exterior door) was damaged in shipping and Home Depot lost the replacement!

North hip framed.

Another stack of wood gone.

Trimming out the east eaves.

Storing the doors in the warm room.


Sunday, February 3rd: Roof frame rolled off.


West eaves.

Framing up the eaves for the south face.

South eaves.

I noticed this odd bright spot in the clouds with a weird rainbow effect around it.

Initially I thought it was the sun shining through, then I noticed that the sun was off to the left. Then I noticed a similar spot to the left and realized there was a full ring visible. Cool!

North eaves finished.

So, the framing's done! Now I just need another dry day to get the decking down on the roof and covered with felt!
Beo
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Midnight Dan
Postmaster
   
Reged: 01/23/08
Loc: Hilton, NY, Yellow Zone (Bortl...
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Re: Orion Ranch Observatory
[Re: Lord Beowulf]
#5662981 - 02/05/13 07:29 AM
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The place is coming together! Looks gorgeous!
Just wondernig, why did you use the sideways joists on the hip ends instead of the common peak-to-eave direction for the framing:
http://www.carpentry-pro-framer.com/images/parts-of-a-hip-roof.gif
-Dan
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Lord Beowulf
Pooh-Bah
   
Reged: 10/13/08
Loc: Cedar Park, TX
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Re: Orion Ranch Observatory
[Re: Midnight Dan]
#5663247 - 02/05/13 10:13 AM
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You can check out Scott's post here, but the idea is to keep the weight on the side rails. If I were to use a traditional framing there, the beam between the sides would have to have been HUGE to bear the load of that entire side and transfer it to the end points while avoiding bowing under the weight. The current design still has more weight there than I like, but I think things are braced well enough to minimize that impact.
Beo
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csa/montana
Den Mama
   
Reged: 05/14/05
Loc: montana
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Re: Orion Ranch Observatory
[Re: Lord Beowulf]
#5663342 - 02/05/13 10:51 AM
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Beo; we'd like to thank you for providing such great photos of your progress! I know I'm not the only one reading this thread, that is very excited to keep following it, right up to your first light!
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