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rwiederrich
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Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
I have this grinding tool..help me identify it. new
      #3197839 - 07/03/09 11:08 PM Attachment (38 downloads)

Just for information sake...I have this steal tool about 10".

I first thought it was a simple flat tool...but it is actually a concaved surface tool with a taper pin for mounting.

My question to all you mirror tool gurus...is..what is this tool used for?

I'm assuming it is for grinding in convexed surfaces on lenses or Convexed mirrors. It simply looks like a steal 10" mirror..but from steal.

Any ideas?

Rob

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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rwiederrich
Goldfinger
*****

Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
Re: I have this grinding tool..help me identify it. new [Re: rwiederrich]
      #3197847 - 07/03/09 11:16 PM Attachment (20 downloads)

This is the backside with a tapering pin...?

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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rwiederrich
Goldfinger
*****

Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
Re: I have this grinding tool..help me identify it. new [Re: rwiederrich]
      #3197851 - 07/03/09 11:19 PM Attachment (22 downloads)

For perspective sake.

Rob

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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Mike I. JonesModerator
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Reged: 07/02/06
Posts: 1572
Loc: Fort Worth TX
Re: I have this grinding tool..help me identify it. new [Re: rwiederrich]
      #3197917 - 07/04/09 12:15 AM

Probably meehanite cast iron rather than steel. Yep - looks like a long-radius grinder for CX surfaces. Did you put a spherometer on it yet?

If you don't have a spherometer, an old trick Joe Appels showed me was to clean off your grinder, then spray WD-40 on it and get the sun's image in focus and measure the distance to focus. Not as accurate as a well-made and calibrated spherometer but better than trying to stack up valve shims under a straightedge.

Mike


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rwiederrich
Goldfinger
*****

Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
Re: I have this grinding tool..help me identify it. [Re: Mike I. Jones]
      #3197976 - 07/04/09 01:36 AM

Quote:

Probably meehanite cast iron rather than steel. Yep - looks like a long-radius grinder for CX surfaces. Did you put a spherometer on it yet?

If you don't have a spherometer, an old trick Joe Appels showed me was to clean off your grinder, then spray WD-40 on it and get the sun's image in focus and measure the distance to focus. Not as accurate as a well-made and calibrated spherometer but better than trying to stack up valve shims under a straightedge.

Mike




I will clean it up and check its focal length..I had that idea earlier myself. I have everything to make a spherometer..just haven't gotten round to it..but I will.

Second...I finished my first tubes table..it is a cast iron 8.5" table and I put one of my students 8" mirrors on it and tried out the polisher...OH it's so sweet....Much easier then the Porter polisher.....

I'll post images tomorrow.

Thanks.

Rob

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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rwiederrich
Goldfinger
*****

Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
Re: I have this grinding tool..help me identify it. new [Re: Mike I. Jones]
      #3198717 - 07/04/09 01:24 PM Attachment (13 downloads)

Quote:

Probably meehanite cast iron rather than steel. Yep - looks like a long-radius grinder for CX surfaces. Did you put a spherometer on it yet?

If you don't have a spherometer, an old trick Joe Appels showed me was to clean off your grinder, then spray WD-40 on it and get the sun's image in focus and measure the distance to focus. Not as accurate as a well-made and calibrated spherometer but better than trying to stack up valve shims under a straightedge.

Mike




Hey Mike...It is made from cast iron..I also have another tool that is very similar but is flat and it has concentric rings cut into the surface. It to has the large taper pin on its bottom. What is this tool used for? Picture included.

Lastly my original question...if this concaved tool is just that..a tool used to grind in convexed surfaces on lenses/mirrors...how is it actually used on the machine?

My guess is it sits on the glass and is stroked by way of a poker pin with a ball tip in the recess in the tapered pin of the tool.

Rob

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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Mark Harry
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Posts: 3128
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Re: I have this grinding tool..help me identify it. new [Re: rwiederrich]
      #3199437 - 07/04/09 08:57 PM

That's a cast iron tool, fellah! Welcome to the real optician's "lap"!
**************
A good exercise- machine it convex to a predetermined ROC with your handy flycutter, and recut the concentric grooves to do mirrors. It'll hold the ROC far better than any glass or tile tool. Or you could also machine and grind it in flat for doing such pieces. Nothing like a good cast iron tool.
Mark

--------------------
So many projects, so little time!


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rwiederrich
Goldfinger
*****

Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
Re: I have this grinding tool..help me identify it. new [Re: Mark Harry]
      #3200118 - 07/05/09 11:08 AM

Quote:

That's a cast iron tool, fellah! Welcome to the real optician's "lap"!
**************
A good exercise- machine it convex to a predetermined ROC with your handy flycutter, and recut the concentric grooves to do mirrors. It'll hold the ROC far better than any glass or tile tool. Or you could also machine and grind it in flat for doing such pieces. Nothing like a good cast iron tool.
Mark




All righty then....

So I have one cast iron tool that is concaved for making CX curves for lenses...and I have a cast iron tool used to grind flat surfaces? Or is pitch supose to be applied to this tool?

And since both have the same tapered pin on thier backs...how do I use them with this?

Expert!

Rob

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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Mark Harry
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*****

Reged: 09/05/05
Posts: 3128
Loc: Northeast
Re: I have this grinding tool..help me identify it. new [Re: rwiederrich]
      #3201541 - 07/06/09 06:57 AM

With the concentric grooves, they are essentially grinding tools- though if you give them a good scrub to get rid of grit particles, you can pour pitch on them for polishing.
********
There are basically, only 2 ways to use them- TOT, or TOB.
I used to use a female tapered pin socket with a 1"-8 female thread adapter for use on Strassie polishers. Literally dozens of ways to adapt them for either spindle or quill use. The only limits would be skill or imagination.
Mark

--------------------
So many projects, so little time!


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rwiederrich
Goldfinger
*****

Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
Re: I have this grinding tool..help me identify it. new [Re: Mark Harry]
      #3201826 - 07/06/09 10:55 AM

Quote:

With the concentric grooves, they are essentially grinding tools- though if you give them a good scrub to get rid of grit particles, you can pour pitch on them for polishing.
********
There are basically, only 2 ways to use them- TOT, or TOB.
I used to use a female tapered pin socket with a 1"-8 female thread adapter for use on Strassie polishers. Literally dozens of ways to adapt them for either spindle or quill use. The only limits would be skill or imagination.
Mark




Right..TOT or TOB..... I shoulda thought of that.. By Quill you mean the *Poker pins* that extend down to the tool from the over arm right?

Well..I think I'm going to enlarge the quill(Poker pin) ball recess on the taper pin of both of these tools so I can use them as a grinding and a polishing tool.

The original spindles on this machine were taper pins(I don't like those kind)...that is why they are threaded now with flanges.

I just finished building a 13" table for the second drum and now I can get Droids 12.5" mirror going too.

Fun fun fun.

Rob

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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Mark Harry
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*****

Reged: 09/05/05
Posts: 3128
Loc: Northeast
Re: I have this grinding tool..help me identify it. new [Re: rwiederrich]
      #3203594 - 07/07/09 07:50 AM

The quills should be tapered, with a machined ball on the end, preferably hardened. If that ball is worn off, you will wind up with quill pecks or drops, when the quill jumps out of the socket on the back, slides off the back and hits the glass.
You don't want that to happen! It's a real pain in the butt, and will leave you with a ton of grinding to fix it!
M.

--------------------
So many projects, so little time!


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Mike I. JonesModerator
Carpal Tunnel
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Reged: 07/02/06
Posts: 1572
Loc: Fort Worth TX
Re: I have this grinding tool..help me identify it. new [Re: Mark Harry]
      #3203609 - 07/07/09 08:05 AM

Jah Boss - I "pinned" a few parts when working at an optical shop back in the 70's to the boss's dismay until I figured out that the down stop bolt on the overarm was unscrewing during runs from vibration and letting the quill jump the socket and come down on the parts. I put a lockwasher and nut on the down stop and stopped that. You should check your overarms and set the down stops before starting a run to make sure the quill tip only comes down low enough to engage the driver socket and not low enough to pin your parts.

If you machine your cast iron grinder to a CX radius, you should make a matching CC grinder so you can grind them together with SiC to true them to each other and get them both truly spherical and on radius. They will grind each other a lot faster than trying to true them using glass; the wear rate is something like 100X faster on glass than on cast iron.

Also, the concentric channels are OK but you need to cut some radial channels as well so you don't get suction and sticking when you get to 9um or 5um. I prefer X,Y channels in a grid over concentric channels, but that's just personal preference.

Mike

--------------------
56 mirrors, lenses, 16" f/6 Newt, 6" f/10 refractor, TOA-130S, Tinsley 5" f/15 Mak, 6" f/4 RFT, Coronado PST. Still to build: 24" f/10 Modified Dall-Kirkham, 10" f/26 Mak, 8" f/12 apo, spectrohelioscope, Herrig, Schupmann, and others.


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rwiederrich
Goldfinger
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Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
Re: I have this grinding tool..help me identify it. new [Re: Mark Harry]
      #3203839 - 07/07/09 10:28 AM

Quote:

The quills should be tapered, with a machined ball on the end, preferably hardened. If that ball is worn off, you will wind up with quill pecks or drops, when the quill jumps out of the socket on the back, slides off the back and hits the glass.
You don't want that to happen! It's a real pain in the butt, and will leave you with a ton of grinding to fix it!
M.





Right..quills are the same as *Poker pins*. Bob over at Mathews Optical* is an old school term guy...he calls his tools laps. He is a great sourse for professional info, and has been making lenses longer then most of us are old.

He even owns Porters first polishing machine..the one depicted in the first ATM book.

Bob is the professional opticians professional.

He owns one of the only two conical lens making/polishing machines on the West coast. He does awesome work.

My newest machine....has a stop and will not let the quill ever get to the mirror if such a disaster ever happened.

Rob

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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rwiederrich
Goldfinger
*****

Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
Re: I have this grinding tool..help me identify it. new [Re: Mike I. Jones]
      #3203862 - 07/07/09 10:39 AM

Quote:

Jah Boss - I "pinned" a few parts when working at an optical shop back in the 70's to the boss's dismay until I figured out that the down stop bolt on the overarm was unscrewing during runs from vibration and letting the quill jump the socket and come down on the parts. I put a lockwasher and nut on the down stop and stopped that. You should check your overarms and set the down stops before starting a run to make sure the quill tip only comes down low enough to engage the driver socket and not low enough to pin your parts.

If you machine your cast iron grinder to a CX radius, you should make a matching CC grinder so you can grind them together with SiC to true them to each other and get them both truly spherical and on radius. They will grind each other a lot faster than trying to true them using glass; the wear rate is something like 100X faster on glass than on cast iron.

Also, the concentric channels are OK but you need to cut some radial channels as well so you don't get suction and sticking when you get to 9um or 5um. I prefer X,Y channels in a grid over concentric channels, but that's just personal preference.

Mike




I pinned my 18" when I was working it on the Porter.....I since then made a cable hoist that slings from the rafters...that i secure to the over arm....if the quill jumps from the holder it can't fall on the glass.

Like I mentioned earlier..this new machine has stop bolts to prevent that.

What application would I find myself needing to use these cast iron CX and CC cast iron tools? Making my 10"f/16 objective maybe?

I was under the impression we'd make the tools after we got the pregenerated blanks.

I'm not quite sure what Bob has in mind.

Rob

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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Mike I. JonesModerator
Carpal Tunnel
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Reged: 07/02/06
Posts: 1572
Loc: Fort Worth TX
Re: I have this grinding tool..help me identify it. new [Re: rwiederrich]
      #3204275 - 07/07/09 02:02 PM Attachment (7 downloads)

Here's your lens prescription again, first posted on Dec. 17 2008 in post 2810398 (Wow! was it that long ago?). This is still what you're working to, right?

Sure - you could put the 57.29" radius on the CC and CX grinders and easily and accurately grind R2 and R3 on the lenses. It would take a while to grind the cast iron tools to full spherical contact and on radius as accurately as possible. But, glass wears around 100X faster than the tools, so they'd keep your R2 and R3 radii right on track through smoothing. And for several more lens sets as well.

This is probably only worth it if you and/or Bob planned on making multiple objectives. For one it's probably not worth the extra time and trouble, and just use channeled plate glass grinders.

Mark? Agree?

Mike


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rwiederrich
Goldfinger
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Reged: 11/17/05
Posts: 8334
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Re: I have this grinding tool..help me identify it. new [Re: Mike I. Jones]
      #3204412 - 07/07/09 03:07 PM

Hey Mike....apart from Bob's approach what do you think of V2 Polishing wheels? They are slurry-less polishing wheels.

No Cerium is required to polish..just use water.

What's your opinion? From what I've read on the pages of Universal Photonics, these wheels are supose to yield superior finishes without leaving wheel marks.

Rob(Just a little sidetrack)

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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rwiederrich
Goldfinger
*****

Reged: 11/17/05
Posts: 8334
Loc: Bremerton Washington
Re: I have this grinding tool..help me identify it. new [Re: Mike I. Jones]
      #3204418 - 07/07/09 03:10 PM

"This is still what you're working to, right? "


----------------------------------------


Absolutely! 10"f/16. Sorry I forgot to respond earlier to this question.

Rob

--------------------
www.goldmtobservingcenter.com
A great place for amateur astronomers, and ATM's to come and enjoy their hobby.

http://tech.groups.yahoo.com/group/HomemadeRefractorTelescopes/ My homemade refractor group.

www.vimeo.com/6014031


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Mike I. JonesModerator
Carpal Tunnel
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Reged: 07/02/06
Posts: 1572
Loc: Fort Worth TX
Re: I have this grinding tool..help me identify it. new [Re: rwiederrich]
      #3205345 - 07/07/09 11:36 PM

Dunno, never used them. I read about them at

http://www.universalphotonics.com/PDF/V2minibro.pdf

Maybe someone else here has some experience with them (the Marks, Cary, Dick Parker, Dave Groski, etc.) and can comment.

I have used Pellon pads before. They polish very rapidly but leave a rough surface. Not having used them, I would still be leery of microripple and surface roughness with these V2 pads.

Just personal preference: you can't beat Cycad or Meller pitch. I'm getting to like Acculap pitch as well, once you figure out their hardness scale relative to regular pitch.

Mike


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Mark Harry
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Re: I have this grinding tool..help me identify it. new [Re: Mike I. Jones]
      #3205679 - 07/08/09 07:05 AM

"Bob is the professional opticians professional."

***********************
Well, as to the V2- maybe ask him about "lapping" glass-----?
(Sounds like something for the CNC machines he uses.)
M.

--------------------
So many projects, so little time!


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