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dreamregent
sage


Reged: 04/06/09
Posts: 454
Loc: Clearwater, FL
How much teflon? new
      #3427366 - 11/03/09 12:43 PM

How much teflon should you use on your bearing surfaces? For example, most of the plans I've seen use 3 pieces of teflon for the azimuth bearing. Would there be a reason for you to use more? Is there a certain formula to determine what size pieces you should use?

--------------------
Building a f5.24 10" Dob
in an octagonal wood tube


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dave b
Post Laureate


Reged: 05/10/05
Posts: 3529
Re: How much teflon? new [Re: dreamregent]
      #3427379 - 11/03/09 12:48 PM

a three legged stool never wobbles

although, you can put a small piece around the center pivot.


the size is determined by what the teflon is gliding against; ebony star or glass board, for instance

--------------------
dave bonandrini
30" f/5.2 Dobsonian
President of GCAC
Astromart Moderator



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MitchAlsup
super member


Reged: 08/31/09
Posts: 184
Re: How much teflon? new [Re: dave b]
      #3427683 - 11/03/09 03:26 PM

For a 100 pound mirror box (with mirror, truss, upper assembly, and other associated things), 3 pads of 1.25" square each on Ebony Star laminate are just about perfect for the azimuth direction. 4 pads of 1.25 square is too much bearing surface on the altitude bearings.

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flyfisherman
member


Reged: 08/11/09
Posts: 26
Loc: nevada,usa
Re: How much teflon? new [Re: MitchAlsup]
      #3427716 - 11/03/09 03:39 PM

i was wondering the same thing. what is the effect of too much teflon on the alt bearing?

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sixela
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Reged: 12/23/04
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Re: How much teflon? new [Re: flyfisherman]
      #3427748 - 11/03/09 03:55 PM

More friction. Not that objectionable, as it's usually not more sticky, but you will need more force to move the scope. Not a bad thing if you have balance issues.

--------------------

400mm f/4.46 self made Dobsonian on Tom Osypowski equatorial platform
Orion Starblast (114mm f/4 reflector, Alt/Az)


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MitchAlsup
super member


Reged: 08/31/09
Posts: 184
Re: How much teflon? new [Re: sixela]
      #3427838 - 11/03/09 04:43 PM

There is a point where there is too little friction.

For example, you want to swap out our heavy 31mm Nagler for a 13mm Nagler. If there is no friction, but the scope is perfectly balanced for the 31mm Nagler, it will slew to the zenith when the 31mm is removed. Not good. So, what you want is just enough friction so that the scope remains balanced from your lightest EP through your heaviest EP.

In practice, the trick is to get the static friction to match the dynamic friction. This gets rid of the stiction effect, so once you add enough force to move the scope, it starts to move and then continues to move predictably. Same think happens when you let go, it stops and stays where it was pointed.

An underloaded teflon bearing will require more precise balance than a properly loaded teflon bearing.

One can use Armourall on (Carnuba) waxed Ebony Star laminate to control the relationship between static friction and dynamic friction.

I actaully filed down the edge of the altitude bearings to increase the friction in this direction. At present they are 0.75"*1.25". THis setup suits me a lot better than the underloaded bearings did.


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KCN
sage


Reged: 04/12/06
Posts: 399
Loc: Calgary, AB, Canada
Re: How much teflon? new [Re: dreamregent]
      #3428558 - 11/04/09 01:05 AM

Hi dreamregent.
For the azimuth bearing you use 3 teflon pads positioned at 120 deg. First, you weigh everything that goes on top of those pads (all telescope except ground board) and divide that weight (in lbs) by 15. Assuming you're using teflon on Formica/Ebony star laminate this gives you the total teflon surface of the pads (in square inches) which you must divide by 3 to get the surface of one pad.
Ex: if everything weighs 150 lbs, you must use: 150/15=10 sq. inches of teflon in the form of three pads of ~3,33 sq. in. each.

For the alt. bearings, two pads are used for each bearing, ideally spaced around 65-75 degrees from each other. This angle influences the friction. I suggest you first attach them with double sided tape and play with their relative position until you get the desired friction.
The rule for the pads' areas is the same: 15 lbs of scope per sq.in. of teflon, but you obviously weigh only the OTA (and bearings) now, without the rocker box and ground board, because those are below the alt. bearing pads.

Good luck and clear skies!

--------------------
KCN, the Potassium Cyanide



16" Meade Lightbridge Telescope - "personalized" with a hacksaw
GO Gemini 30x100 WP-IF Binoculars
Slik Pro 700DX AMT Tripod
Naglers: 31T5, 13T6, 9T6
2X Powermate
Orion 2" Ultrablock and O III filters
Argo Navis - what a great tool!
Canon EOS 450D
Half-ton pick-up truck


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arpruss
scholastic sledgehammer
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Reged: 05/23/08
Posts: 852
Loc: Waco, TX
Re: How much teflon? new [Re: KCN]
      #3428878 - 11/04/09 09:47 AM

My understanding is that for a fixed coefficient of friction, the friction--both static and dynamic--is approximately independent of the contact area.

One caveat, however, is "for a fixed coefficient of friction". If teflon is bearing against a bumpy surface (e.g., Ebony star) and the load is not sufficiently spread out, the teflon will distort to conform to the bumpy surface, and with the new shape, it will have a new, higher coefficient of static friction. A greater total bearing surface area will spread the load, leading to less distortion of the teflon, and hence less static friction. But, especially for alt bearings, there is a point where there is too little static friction. (I reached that point in my 13" when I moved the pads inward a little to correct the problem of the bearings sagging onto the wood between the pads. Now I have to scramble more with counterweights. But it's better than aluminum-on-wood stiction, which is what I had before.)

--------------------
Coulter Odyssey 13.1" split-tube
Coulter Odyssey 8"
Home-made 7.8" F/4 dobsonian travel scope
Home-made 68mm F/5.3 achro (typically used as finder on 13.1")
Skymaster 15x70
BPTs4 8x30
32mm Plossl, 30mm Rini, 27mm Kellner, 13mm Hyperion, 6mm TMB/BO Planetary, Owl 2X Barlow
Palm TX with AstroInfo and RescoViewer


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Starman1
Vendor - Scope City
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Reged: 06/24/03
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Re: How much teflon? new [Re: MitchAlsup]
      #3429050 - 11/04/09 11:34 AM

Quote:

There is a point where there is too little friction.

For example, you want to swap out our heavy 31mm Nagler for a 13mm Nagler. If there is no friction, but the scope is perfectly balanced for the 31mm Nagler, it will slew to the zenith when the 31mm is removed. Not good. So, what you want is just enough friction so that the scope remains balanced from your lightest EP through your heaviest EP.




To each his own. In my opinion, if the friction is high enough the scope does not move when a heavy eyepiece is removed from the focuser, then the friction is WAY too high. I set my own so that a 2-4 ounce weight difference in the UTA weight causes noticeable imbalance. Yes, it means I have to balance for every eyepiece at every angle. Yes, it means I had to install a "brake" to hold the scope in place while I change eyepieces. But I view those compromises as necessities in order to get the friction (and stiction) as low as I wanted them.
Your solution only works when all your eyepieces are nearly the same weight. When they vary from 6 to 36 ounces (as mine do), the friction necessary to hold the scope in place would make it nearly immovable.

--------------------
Don Pensack
12.5" Truss Dob, 5" Maksutov, Fujinon Binos
Sustaining Lifetime IDA member


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Jim Romanski
scholastic sledgehammer


Reged: 01/02/05
Posts: 842
Loc: Guilford, Connecticut
Re: How much teflon? new [Re: arpruss]
      #3429116 - 11/04/09 12:14 PM

Quote:

My understanding is that for a fixed coefficient of friction, the friction--both static and dynamic--is approximately independent of the contact area.



Yes that's how it looks in an equation using the coefficient of friction. But in reality the surfaces are bumpy and grab at those bumps so surface area does matter. Same reason wider tires get better friction on dry pavement.

--------------------
Jim

17.5" Dob "Project"
13.1" Coulter
8” Cave
NP 101 on a CG-5
25x100 binos
Naglers, Ethos, etc.


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arpruss
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Reged: 05/23/08
Posts: 852
Loc: Waco, TX
Re: How much teflon? new [Re: Jim Romanski]
      #3429161 - 11/04/09 12:49 PM

Quote:

Quote:

My understanding is that for a fixed coefficient of friction, the friction--both static and dynamic--is approximately independent of the contact area.



Yes that's how it looks in an equation using the coefficient of friction. But in reality the surfaces are bumpy and grab at those bumps so surface area does matter. Same reason wider tires get better friction on dry pavement.




Actually, the tire case is much more complicated.

Now three comments from me:

1. Where bumps are few and far between, a wider contact area makes it more likely that you will always be in contact with a bump, thereby making for a more consistent friction without slick areas. This probably applies to the case of tires, where a wider tire makes it more likely that some part of the tire is in contact with something not slipper, but not the case of teflon on, say, ebony star, because the bumps on ebony star are uniform on the scale of the area of the teflon pads.

2. Yes, a larger surface area will encounter more bumps. But because the pressure will be lower, it will be proportionately easier to surmount these bumps. Since the pressure is inversely proportional to the surface area, the two effects should cancel out. Easy thought experiment: imagine a two-wheeled wheelbarrow being pushed up a pair of two exactly parallel slopes, with each wheel of each wheelbarrow being on a different slope. Assuming the wheel axles are frictionless, so the only thing we're dealing with is the force of having to lift the wheelbarrow to the top of the hill, the amount of force needed is equal to that of pushing a one-wheeled wheelbarrow of the same weight up one of the two slopes. (But the two-wheeled wheelbarrow will be easier to push in a more consistent manner: it is less likely to get stuck in the mud, it is less likely that two wheels will simultaneously hit a slick than that one would, etc.)

3. In the case of sticky surfaces, as the linked article notes, things are completely different. Obviously it's a lot harder to dislodge something glued over a larger surface area. But there is very little stickiness between teflon and just about any other surface, so this is irrelevant to this case, but it may be relevant to the tires. (Suggested experiment: Put a large piece of teflon on something and lift it up. It's easy! On the other hand, rubber does actually stick--you have to peel it sometimes.)

--------------------
Coulter Odyssey 13.1" split-tube
Coulter Odyssey 8"
Home-made 7.8" F/4 dobsonian travel scope
Home-made 68mm F/5.3 achro (typically used as finder on 13.1")
Skymaster 15x70
BPTs4 8x30
32mm Plossl, 30mm Rini, 27mm Kellner, 13mm Hyperion, 6mm TMB/BO Planetary, Owl 2X Barlow
Palm TX with AstroInfo and RescoViewer

Edited by arpruss (11/04/09 12:50 PM)


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Ed Jones
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Reged: 04/06/04
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Re: How much teflon? new [Re: KCN]
      #3429206 - 11/04/09 01:14 PM

Quote:

For the alt. bearings, two pads are used for each bearing, ideally spaced around 65-75 degrees from each other




What happens when you have less than 65 deg? What's the absolute smallest angle?

--------------------
Ed Jones




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arpruss
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Reged: 05/23/08
Posts: 852
Loc: Waco, TX
Re: How much teflon? new [Re: Ed Jones]
      #3429335 - 11/04/09 02:33 PM

Quote:

Quote:

For the alt. bearings, two pads are used for each bearing, ideally spaced around 65-75 degrees from each other




What happens when you have less than 65 deg? What's the absolute smallest angle?




The alt bearings on my travel scope are about 30 degrees apart to maintain the very low profile of the rocker. (I am planning to re-do this with about 45 degrees.) Instead of a counterweight I use springs, and it works fine for all my eyepieces, which range from about 2 oz to 14 oz (which is not so big a range), down to about 20 degrees altitude. Below that, the heaviest eyepiece is too much and I need to put something on top of the mirror box (like a bolt case with another eyepiece) as a counterweight. The other problem with the close spacing is that it is easy to knock the scope off its bearings.

--------------------
Coulter Odyssey 13.1" split-tube
Coulter Odyssey 8"
Home-made 7.8" F/4 dobsonian travel scope
Home-made 68mm F/5.3 achro (typically used as finder on 13.1")
Skymaster 15x70
BPTs4 8x30
32mm Plossl, 30mm Rini, 27mm Kellner, 13mm Hyperion, 6mm TMB/BO Planetary, Owl 2X Barlow
Palm TX with AstroInfo and RescoViewer


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dreamregent
sage


Reged: 04/06/09
Posts: 454
Loc: Clearwater, FL
Re: How much teflon? new [Re: Starman1]
      #3429460 - 11/04/09 03:55 PM

Ok, I have another question. My eyepieces have quite a weight range...the lightest are TV plossls and the heaviest is a 2-pound ES14. What is my best course of action with the altitude bearing? Would it be best to deal with this by using weights or installing a brake, or both?

--------------------
Building a f5.24 10" Dob
in an octagonal wood tube


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sixela
Postmaster
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Reged: 12/23/04
Posts: 10848
Loc: Boechout, Belgium
Re: How much teflon? new [Re: Starman1]
      #3429518 - 11/04/09 04:16 PM

Quote:

But I view those compromises as necessities in order to get the friction (and stiction) as low as I wanted them.



It's perfectly possible to have a slightly higher static friction and no stiction. That sentence is dangerous in that to the careless reader it may seem to imply they go hand in hand.

Quote:


Your solution only works when all your eyepieces are nearly the same weight. When they vary from 6 to 36 ounces (as mine do), the friction necessary to hold the scope in place would make it nearly immovable.




I go from nothing to Paracorr plus 26T5 without the scope budging (at the horizon and zenith). I can still move it very easily with one hand, and the static and dynamic friction on both axes are almost identical, making movement very intuitive.

No, it's not "nearly immovable" at all, and those grapes aren't sour. I can track easily at 800x. Not that I have to (as the scope is on a platform).

Yes, my bearings are large, and so are my support pads. And the scope isn't made *too* light, just light enough to be transported easily. Making it heavier than would be possible if lack of weight were the only design criterion helps prevent the COG moving too much when the eyepiece train is removed.

--------------------

400mm f/4.46 self made Dobsonian on Tom Osypowski equatorial platform
Orion Starblast (114mm f/4 reflector, Alt/Az)


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arpruss
scholastic sledgehammer
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Reged: 05/23/08
Posts: 852
Loc: Waco, TX
Re: How much teflon? new [Re: sixela]
      #3429609 - 11/04/09 05:02 PM

I think Sixela is right: it should be possible. Assuming the scope is balanced for the average of the lightest and heaviest eyepieces, all we need is for the torque of the static friction to exceed the torque produced by half of the difference in weight between the heaviest and lightest eyepiece. To circumvent that static friction, we will just need to apply a force near the eyepiece roughly equal to the force needed to lift the heaviest eyepiece. And that we should be able to do, unless our eyepieces use gravitational lensing and contain miniature black holes. :-)

--------------------
Coulter Odyssey 13.1" split-tube
Coulter Odyssey 8"
Home-made 7.8" F/4 dobsonian travel scope
Home-made 68mm F/5.3 achro (typically used as finder on 13.1")
Skymaster 15x70
BPTs4 8x30
32mm Plossl, 30mm Rini, 27mm Kellner, 13mm Hyperion, 6mm TMB/BO Planetary, Owl 2X Barlow
Palm TX with AstroInfo and RescoViewer


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sixela
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Re: How much teflon? new [Re: arpruss]
      #3429753 - 11/04/09 07:22 PM

Quote:

And that we should be able to do, unless our eyepieces use gravitational lensing and contain miniature black holes. :-)




Exactly. My scope, by the way, is now totally stictionless, and the change is not the friction (the scope still requires a bit more force to move than Freddy Meiresonne's 18" Obsession; it's not obvious at the touch but it's obvious when his scope weather vanes and mine stays put) but the type of laminate used (it's now Quarry finish formica but used to be something inferior and quite sticky).

What's important is not that it's totally frictionless - that causes more headaches than it's worth. If we wanted something frictionless we'd all be using ball bearings, not teflon on formica.

What's important is that on both axes the static and dynamic frictions are similar and that they are all well matched on both axes.

And that it's not too high to move the scope with ease.

Mine can still be moved with one finger, but it's more comfortable on the fingers with two (which, because of the opposable thumb, is also a lot more handy for moving in all directions).

Unless your scope's structure is so weak, of course, that it starts to warp before you can overcome a moderately high static friction, but if you have a structure that's so weak it bends with the force equivalent to the weight of half even a big eyepiece, you have other issues...

Quote:


I think Sixela is right: it should be possible.




Not only is it possible, I have proof by existence, about 1 metre from me.

Note that I don't mind if Don prefers lower frictions (and lives with the consequences). I couldn't live with a scope tuned the way he tunes his, because I change eyepieces *a lot* and I don't want my scope to weather vane in the lightest of breezes, but if he can, it's a free world.

I can actually make my scope a lot more frictionless (by just applying some SailKote). I don't feel I need to, as I can nudge it very precisely even at high powers and without stiction.

The only issue I have with what he wrote was the possible implication that one could (mis?)read (but he may not have meant) that it is a necessity to select too little friction to balance your scope across the eyepiece selection to get low stiction (which is certainly desirable), and his statement that a scope that stays put when you remove an eyepiece train is necessarily nearly immovable (which, as you correctly point out, is only true if eyepieces are twice as immovable).

If anyone wants to repeat the experience:

-mirror box to UTA combo (including trusses, shroud, Telrad, etc. etc.), with half the heaviest eyepiece train: 31.5kg.
-Teflon pads are 24mm wide on 35mm long, with a 15mm diameter hole for the screw to hold the pads. That's a contact surface of 670mm2 per pad or 6.7cm2.
-They're at +-33° on a bearing with radius 350mm.

In total, that's 1.175 kg/cm2 or 16.7 lbs/inch2. Pretty close to the K&B recommendation.

This is the scope:

http://www.cloudynights.com/ubbthreads/attachments/3425019-DSC_0089.JPG

And the Alt bearing and side support looks like this:

http://www.astroforum.nl/download/file.php?id=21298

--------------------

400mm f/4.46 self made Dobsonian on Tom Osypowski equatorial platform
Orion Starblast (114mm f/4 reflector, Alt/Az)


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MitchAlsup
super member


Reged: 08/31/09
Posts: 184
Re: How much teflon? new [Re: Starman1]
      #3429867 - 11/04/09 08:35 PM

Quote:

Quote:

There is a point where there is too little friction.

For example, you want to swap out our heavy 31mm Nagler for a 13mm Nagler. If there is no friction, but the scope is perfectly balanced for the 31mm Nagler, it will slew to the zenith when the 31mm is removed. Not good. So, what you want is just enough friction so that the scope remains balanced from your lightest EP through your heaviest EP.




To each his own. In my opinion, if the friction is high enough the scope does not move when a heavy eyepiece is removed from the focuser, then the friction is WAY too high. I set my own so that a 2-4 ounce weight difference in the UTA weight causes noticeable imbalance. Yes, it means I have to balance for every eyepiece at every angle. Yes, it means I had to install a "brake" to hold the scope in place while I change eyepieces. But I view those compromises as necessities in order to get the friction (and stiction) as low as I wanted them.
Your solution only works when all your eyepieces are nearly the same weight. When they vary from 6 to 36 ounces (as mine do), the friction necessary to hold the scope in place would make it nearly immovable.




I actually built and used my scope the way you describe for 8 years, then a couple of years ago I added just a touch of friction back into the scope and I like it better then way it is now. I still have to maintain a hand on the upper ring assembly while swapping EPs in order not to loose where I was pointing. Alternately I have a 90 degree redlight flashlight that I can place on the front ring and it will add just enough weight to hold the scope.

Tracking Neptune at 571X is not a problem.

The trick is to make the friction uterly smooth.

{As an aside: my 3 most used EPs all weight about the same:: 31mm Nagler T5, 20mm Nagler T2, 13mm Nagler T1}

Edited by MitchAlsup (11/04/09 08:36 PM)


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Starman1
Vendor - Scope City
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Reged: 06/24/03
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Re: How much teflon? [Re: MitchAlsup]
      #3430339 - 11/05/09 01:31 AM

Well, I do agree that the modern Chinese dobs' lazy-susan azimuth roller bearings are an example of too little friction. "Weather-vaning" and an ultra-sensitivity to movement in azimuth results. Tightening the centerbolt increases the drag appropriately, but also increases the startup friction to too high a level.

I adjusted mine to make it move with a very light touch once it starts moving, but to take a little more force to get it to start moving. That is the result of teflon and Ebony Star formica. But, I do purposely set the friction low enough that I have to hang onto the front of my scope when the wind blows, and I have to use a "brake" when changing eyepieces, and change the weight's position for every angle on every eyepiece.

My comparisons were Obsessions, which move too stiffly for my taste, various Chinese dobs (ditto), StarMasters (a little better but still not to my taste), and a variety of kits (such as Astrosystems, with one teflon pad and one roller bearing in the altitude bearing). One of the reasons I bought a Discovery was that every one I tested moved seemingly without friction at all yet did not move too easily. And I adjusted the bearings a bit later on to make it move even more smoothly.

I have used many scopes on which eyepieces can be changed without scope movement. Every one moves too stiffly for my taste. I wouldn't be able to put up with a scope with zero startup friction, but I prefer it to be low enough that very little force moves the scope.

As I mentioned, if I hang a 2-4 ounce weight on the UTA, I want the UTA to head for the ground. And if I use a fish scale spring to move the scope laterally, I want it to move with less than 4 ounces of force applied.

I do a lot of viewing at or near the zenith, and I want to turn the scope on its center axis and change its tilt with two fingers on the inside of the opening and my thumb on the outside.
Is it possible to design a scope that moves as smoothly that stays put when eyepieces are changed? I admit it may be possible. It just isn't that way in the hundreds of dobs I've seen. In all of them, stability while changing eyepieces meant heavier movement forces were required than I prefer.

Ideally, a driver of some sort (such as a StellarCat) makes such considerations moot. All the biggest scopes I've seen (26"+) had Drivers installed.

To get back to the teflon pad sizes, my own scope is set to the 15psi level on the teflon pads, and the teflon pads have beveled edges. Dave Kriege's book recommended 15psi on the pads, and I think it works fine on my 12.5". What I wonder is if, as the scope gets heavier, that results in a heavier feeling in the scope movement.

--------------------
Don Pensack
12.5" Truss Dob, 5" Maksutov, Fujinon Binos
Sustaining Lifetime IDA member


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