
Fix your Vixen Polaris tube crushing mount, EASY.
#1
Posted 19 April 2014 - 05:55 PM
It is 4:53 Mountain Time and I just thought of this so I'll be back with a first super rough proto type in whatever time it takes. The super ooper duper single part version should work even better. OOps, 4:55 now, I'll get busy.
#2
Posted 19 April 2014 - 06:06 PM


Caveat: I have no such mount.
#3
Posted 19 April 2014 - 06:25 PM
I have a Polaris mount.
And a drill press.
But no band saw....
#4
Posted 19 April 2014 - 06:28 PM
I really stink at documenting so I'm trying a series of pictures now.
#5
Posted 19 April 2014 - 07:02 PM
I have 4 different OTA that go on my Polaris; Orange C80, C6 newt., C4.5, and Tasco 8V. All of these have these style rings in the photo, the C6 is exempt. The broken blue arrow points to the tube crushing side that slips over the saddle tang and impales the OTA onto the small poorly felted rail corners. The solid blue arrow points to the solid thick accessory flat on the 'top' of the rings. Both locations are tapped for standard 1/4-20 bolts.
#6
Posted 19 April 2014 - 07:10 PM
It is difficult to see in the photo. Here I have the solid flats of the orange C80 rings bolted to the top of the saddle tangs. The arrows point to a completely clear gap between the OTA and felt contact points. The Tasco 8V and C4.5 also clear the saddle rails when mounted this way. The C6 newtonian is mounted in a similar way and the OTA is held off the saddle also, but in hinged rings. Thus the C6 on Polaris mount has no crush issue.
#7
Posted 19 April 2014 - 07:19 PM
The mount saddle tangs have screw in inserts that the original clamp knobs push against so they can crush the tube onto the saddle. Remove those inserts. They come out fairly easy (usually). The threaded hole in the tang is larger than 1/4-20 and a standard 1/4-20 bolt can go through the saddle tang into the ring accessory flat. You need to get a SHORT 1/4-20 bolt so it will secure the OTA ring without bottoming out and without going through the ring into the OTA. I found a couple of short bolts shown by the arrows. One is a wide pan head and one is a shouldered thumb screw. A couple of standard 1/4-20 clamping knobs would work great, with the thread ground to length.
#8
Posted 19 April 2014 - 07:32 PM
The original clamping knobs are now on top. They will not reach the OTA, and even if they did they would damage **EDIT - EDIT** out of it. Fitting a block into each ring is all fine and dandy but it won't increase surface contact much over the felt (would still be better though), and they'd tend to fall out easy. soooo....
edit: getting pictures.
#9
Posted 19 April 2014 - 08:03 PM
The holes were centered side to side by eye. The distance between holes was measured to match the distance between the holes in the mount saddle tangs. I drilled these at 17/64", which is 1/64" over 1/4". I drilled over size for some wiggle room since this is a quickie rough in. Carefull layout should use 1/4" to match the 1/4" clamping threads. The holes were drilled to a depth just short of going through, and leaving plenty of support below the clamp knobs threads.
#10
Posted 19 April 2014 - 08:11 PM
Don't tease us like that!
^^^^ Whut he said. ^^^^
I have a Polaris mount.
I do not, but I am still interested.
And a drill press.
But no band saw....
I have a table saw, worm drive Skill saw, drill press, cutting torch, wire feed welder, brake lathe with flywheel grinding attachment, 4 post lift, and about $200,000 worth of SnapOn, MAC and Crapsman tools.
Maybe I can pick something up here that will help me mount the Byers drive to my Edmund equatorial mount.
Without crushing Mrs. Racer.

#11
Posted 19 April 2014 - 08:16 PM
Making the holes deep in the wood allows the clamping knobs to hold it in place when loosening for tube rotation. By drilling 1/4" holes, as deep as possible, the holes and clamping knob threads act as a centering and ring support by tying both rings together at the top. The stick should be cut for a close slip fit in the ring notch and it will act as a brace between the rings.
Light Bulb: this can also hold those floppy rings in place when the OTA is off the saddle.
Surface area of contact is going to get real large in the next entry....
#12
Posted 19 April 2014 - 08:23 PM
You might want to increase the radius a hair for some felt, but go minimal. The idea is to have as much stick as possible slip fit the ring notches.
#13
Posted 19 April 2014 - 08:34 PM
#14
Posted 19 April 2014 - 08:37 PM
This was way quick and crude. Even so, the slightest turn of the clamp knobs and the OTA goes from smooth slip and rotation to rock solid. Also, ...Sheesh.. it just keeps getting better so I'll stop with this...The knob location is a heck of a lot nicer for ergonomics when shifiting the OTA, annnnnnnd, the rings don't get loose on the saddle when shifting the OTA, and....
I'm open to comments, please, really, before I do actual field work. What am I missing? Seems this should have been done long ago.
#15
Posted 19 April 2014 - 08:41 PM
I'm afraid you might need a good stable 2,000 pound screw cutting lathe with a 16" throw and long bed. The older the better. You didn't mention one of those. It would be great for curve fitting the stick.
#16
Posted 19 April 2014 - 08:57 PM

#17
Posted 19 April 2014 - 10:05 PM
Oh, Racer,
I'm afraid you might need a good stable 2,000 pound screw cutting lathe with a 16" throw and long bed. The older the better. You didn't mention one of those. It would be great for curve fitting the stick.
I had access to a very old leather belt driven metal lathe when I worked at the electric utility fixing trucks. It had ( I think ) a 16" throw, the bed was about 8 feet long or so, it had all the screw cutting gearing, adjustable tailstock, etc.
I still have a nice assortment of cutting tools I picked up at Boeing surplus when it was still open in Kent, WA. Parting tools, and various cutters I had ground and made for various machining jobs I did. THe "community" tooling that was shared was always dull and damaged, by ignorant and inconsiderate fellow mechanics.
There was also several drill presses, one was originally set up for use in a shop with central drive power to operate off of a belt, but converted to electric power. There was also a Walton drill press with the infinitely variable drive.
And a few years before I retired they bought a Chinese clone of a Bridgeport mill.
All of the machining and fabricating stuff was supposed to be for company use only, but more "home projects" were run through there than anything else.
I sure miss all that stuff.
And I had a chance to buy a real Bridgeport mill at Boeing surplus for $1,500, and a nice lathe for about the same amount, but I didn't have any way to move them, and at the time, no shop to put them in.
*sigh*
#18
Posted 19 April 2014 - 10:15 PM
#19
Posted 19 April 2014 - 10:24 PM

#20
Posted 19 April 2014 - 10:28 PM
#21
Posted 20 April 2014 - 07:57 AM
Now all I need is time.
Thanks again Ap for blazing a trail
#22
Posted 20 April 2014 - 08:08 AM
