Gday Blinktoofast
That was a fast response to my response to a 3 year old post!
Doesnt matter how old the original post was as replies just appear at the top of the list :-)
I have previously used this cable to update the 497
OK, so we assume the wiring is correct
I plugged the USB cable into the leftmost AUX RJ10 on the base

The rs232 cable should only ever be plugged into the 4p4c socket in the base of the handset.
The AUX ports are wired totally differently, and have a full +12V pin in them.
As such, plugging the converter into the AUX port has created a return loop of unknown properties
ie looking into the handset port with tab on top
pins left to right go Rx, Tx, N/C, Gnd
This port is a passive port with Tx and Rx going to a max232 to convert them to TTL
Looking into the AUX port with tab on top
pins left to right go Gnd, Data, Clock, +12V
Data and clock are TTL level signal lines and +12V is supplied by the mount
to power whatever is plugged in.
Sooooo, you have put +12V into the ground line of yr converter
and the converter Rx is being tied to the mounts ground.
No idea what really happens there
Time to open it up and clean away the soot.
If you are lucky, it will only be an inductor ( high freq filter ) that blew
( and many have done that )
Andrew Johansen Melbourne Australia