So, here is the report: I installed a linear bearing dual speed focuser on the refractor. In the focuser sits a 35mm extension tube, and in this tube a 2 inch dielectric diagonal. I take both out for binoviewing.
Binoviewing is:
A T2 prism Baader diagonal, with a low profile baader 2 inch adapter: that way the prism sits directly into the focuser with only 1mm inbetween them.
On the other side of the prism I put a ring adapter (T2 to M28.5). That way I can screw the binoviewer directly onnthe prism, without the nose piece. In between the binoviewer and the prism is only 1mm as well.
I can now use the 4" refractor with the binoviewer WITHOUT any barlow or OCA. I didn't expect this and was real happy when I realised I do not need the X1.3 nose bit of the Baader Q barlow I ordered for it... I tried my pair of 5mm and my pair of 25mm eyepieces and could focus with no issue. I also tried (with one eye only in the BV) my other eyepieces to check if all can focuse: they do! 32mm and 40mm plossl, Zoom, etc: all can focus.
Now in the 10" dobsonian is another story. The Binoviewer (directly in the focuser with 1mm gap) can not focus without a barlow. Which means the high power eyepieces are a no go. With the X1.3 barlow in front of the BV though I can reach focus with my 25mm eyepieces, but it equals a barlow X3, so about 8mm, which is 150x magnification: I hope I will find a way to lower that number... but for the solar system it is acceptable.
The real issue now: locking the eyepieces in the BV with the compression ring does push the eyepieces slightly sideways, producing a double image. Impossible to enjoy, but loosening them fixes the problem. Not a satisfying solution though, so I came with one. And a really simple and effective one: electrician tape. Just a couple of loops around the recessed part of the cylinder, precisely applied and cut, and the eyepieces now sit inside the BV airtight and straight. A light turn on the compression ring and they are now secured and no more double image: time to enjoy! 1 night out, on the patio, only a couple hours, and only with the Moon and Jupiter. Reason was I was really trying the BV for the first time at night AND I was trying the 10" dob for the first time as well!
The refractor:
Impressive! With the BV, I could see the great red spot on Jupiter for the first time... Her 4 moons were never so big, and the planet itself of course also! I did not get the impression of less light, and I would say the impression of size increase of the views were about 3X. The moon was hidden by trees and the dob was cooling down: so I stayed with Jupiter for almost an hour, trying filters and barlows. One conclusion: I think I will never observe Jupiter in my refractor without both eyes!
The Dob:
Cooldown over, time to collimate. Took me a good 15minutes with the collimation cap. Once done I collimated my GSO laser, rechecked the dob collimation with the cap, and again with the laser. All good. The mirror temperature was perfect, time to observe!
Jupiter was gone behind trees, but the moon was now right over my yard. Too bright to observe anything else, so I put the BV into place, and BOOM! WOW... The Moon in a BV in a 10" dob is GIGANTIC! At 150X I could not fit her all in the lenses but talk about hovering over! So much definition in the craters! And the scale! I think this was the most incredible thing I've seen in a telescope so far... I simply cannot wait to use the BV in the dob for other objects now... And hopefully with less magnification although I have no idea how to achieve that...
So there it is: the Celestron BV reaching focus in a 4" achro with no OCA, keeping the eyepieces focal lenght, and incredible scale in a 10" reflector...
Let me know what you think or ask me anything about the accessories. And if you can help me reach focus in the Dob (1200x254mm) with less magnification I'll take it!