The following instruction is about upgrading the electronics of a NexStar 5 / 8 from 1999 (gray) to the electronics of a NexStar 6/8 SE.
The upgrade enables:
• Operation of the newer hand controllers
• AUX port
• guiding port
• Remote control by a computer (or a smartphone with additional extensions)
• Use of WLAN and GPS interfaces
• Skyalign
In its original state, the NexStar 5 / 8 can only be operated with the hand controller, which corresponds to the version smaller than 4. These old hand controllers cannot update via the Celestron firmware manager an they are out of stock.
The conversion can be performed on both NexStars from 1999: NexStar 5 and NexStar 8, because the mount is identical.
Here is a warning: I assume no liability for any damage that occurs during DIY.
The reason to research this conversion was originally not modernization. The hand controller was defective. The NexStar from 1999 can only be operated with the old handcontroller and exactly this hand controller is no longer available. Therefore the idea was to get a new motorboard, so that the telescope can be used again with the new handcontroller.
What I knew for sure, as the info comes from Michael Swanson, was the compatibility with the NXW-200 motor board from the NexStar 5i. This board was unfortunately also no longer available, neither used or new. So: Is this a dead end with no turning point?
After I had almost given up on the project, I found a post by MikeStar in CloudyNights: "Upgrade of 8i SE Aux/MC boards to newer SE"
This is about an upgrade of a NexStar 5i telescope with the original NXW-200 board to the newer NXW-437 board. So my NexStar 5 (1999), where the NXW-200 also works, should be upgraded with a NXW-437. This newer board is available (at Baader Planetarium for example) and the corresponding AUX board as well (NEX6-F00-5). This modern combination is much cheaper than a NXW-200 (if you can find it, it is priced around 350$).
The needed parts are:
• NXW-437 Motorboard ca. 115€
• NEX6F00-5 Aux-board ca. 35€
• Various cables and connectors ca. 20€
• Soldering iron, heat shrink tubing, various small tools (cutter, screwdriver...)
The adventure can start: Disconnect the power supply!
It is imperative that the power connection is not made during the first operations. The battery compartment should be emptied, as it is easy to forget the current supply via the batteries. I do not describe here how to disassemble the OTA and the housing. There are some instructions for this.
I have not been able to remove the cover with the battery case without first disassembling the OTA. Research has shown that this is the case with the NexStar 5 / 8 from 1999 this is the case. Allen wrenches in inches are needed.
In contrast to the procedure of MikeStar, from the forum CloudyNights, I wanted to not to adapt the blue connectors of the 1999 telescope to the new connectors of the NXW-437 (with a cutter for example). As connecting cable between the motor board and the AUX board (interconnection) you have to get new connectors in standard JST-XH, consequently the connections to the motors, encoders, power supply and handcontroller can also be changed, encoders, power supply and hand controller can be adapted. The new connectors are:
- JST XH in 6-pole: 7 pieces
- JST XH in 4-pole: 1 piece
- JST XH in 2-pole: 3 pieces
First of all, note the pin assignment of the blue plugs as a check. This makes it easier to revert to the old state, if you should decide differently in the course. The cables in the blue connectors are crimped, I pulled the cables out of the no longer needed blue connectors, removed 5 mm of insulation and already tinned.
The new connectors are also an advantage because the power supply of the board has to be organized a little bit different. I got the JST connectors with already attached cables and open ends, because I can connect them with soldering iron and shrink tubing to the cables of the NexStar 5. Do not forget: First pull the heat shrink tubing over one cable end and then solder....
Soldering experience is required, but only cable ends need to be connected. No soldering of connections is required or changed on the boards themselves, because edge connectors are used.
Explanation of terms for the encoders, for understanding
The motors for AZM and ALT are equipped with components that report the exact position and speed of the motor shaft to the electronics of the motor board. On the shaft sits a segment wheel (slotted disc) which is illuminated by a light source. Opposite the light source is a photodiode, which either receives light (through the slit of the disk) or not, because the path is interrupted. The signals of the photodiode are transmitted to the electronics and counted, also the direction of rotation is evaluated.
The encoders receive 5 V operating voltage from the motor board via a cable and then a line for the ground. The signals are transmitted via two other lines, so the encoders have 4 lines.
The type of the encoders is HEDS 9100 F or in the notation HEDS-9100#F00. The encoders are replaceable, if an encoder should be defective, you can get it at ebay for about 25 EURO.
1. Cables of the motors and the associated ALT and AZM encoders
1. A: Connect the cables of the motors to the new connectors:
The motors of the NexStar 5 are each equipped with two cables: One two-pole for the drive of the motor and a four-pole one for the encoder.
The photo shows, coming from the motor (top), the cable for a drive (black as PIN 1 and red as PIN 2) and on the right the cable with power supply and the signals of the encoders.
These four PIN's are black, red (PIN3 and PIN 4, ground and power for the encoder) green and yellow (PIN 5 and PIN 6, signals encoder) on the original cables. Here you can see the shrink sleeves, which protect and isolate the solder joints of the points of the connection.
The order of the PIN's is crucial. One can see: All three wire pairs are crossed!
Please note: The color scheme of the new cables of the JST-HX connectors may be completely different from the on the photos that can be seen here. Therefor please note only the designation of the pins (from 1 to 6). I do not refer here to the colors of the new cable, but to the order of the pins from left to right.
1. B: Connector of the motors and its encoder on the board
Here you can see the connector for the ALT motor at J2 and J6 on the NXW-437 board. Again starting from the left PIN 1 to PIN 6. Do exactly the same for the AZM motor.
All three wire pairs are crossed:
PIN 1 of the motor cable goes to PIN 2 of the board
PIN 2 of the motor cable goes to PIN 1 of the board.
PIN 3 of the motor cable goes to PIN 4 of the board.
PIN 4 of the motor cable goes to PIN 3 of the board
PIN 5 of the motor cable goes to PIN 6 of the board
PIN 6 of the motor cable goes to PIN 5 of the board
If you mix up the PIN's, the motor always runs at the highest speed, not controllable by entering the speed on the hand controller. If this behaviour of the motor occurs, then this is the error. PIN 3 and PIN4 mixed up can destroy the encoder. A test run should be made before reassembling the telescope. The test run can be done on the fly, i.e. with the two boards on the work table. However, we are not yet there.
2. Power supply via AC adapter and batteries
• The power supply must be reorganized.
2. A: Battery compartment cable: Remove batteries!
The photo shows the left side AUX board. The red arrow shows the PIN's of the power supply with batteries. The designation of the socket is J2 BAT, left plus and right ground. Here the cables according to the colors red and black can be connected with a solder joint and heat shrink tubing to the battery compartment.
Do not yet insert batteries!
A two-pin JST-XH connector is required here.
2. B: Cable of the socket for the power supply and for the main switch.
I decided that the first step would be to remove all of the existing cables of the power supply, because the original used round plugs have very bad characteristics and the switch is connected differently than on the original board.
The AUX board has four PIN's on the J7 POW (red arrow in the photo): Two for the power supply via the power supply unit and two for the main switch. I use again a JST-XH connector, here with four poles.
Two PIN's are electrically connected through on the board,
from the left: PIN 1 and PIN 3. PIN 1 is plus from the power supply, PIN 2 is its ground. PIN 3 goes to the switch and PIN 4 from the switch back again. The switch feeds the current coming from pin 3 further into PIN 4, when the switch is in the ON position.
The central connection of the 12 Volt socket (left in the picture) is the positive pole (red) of the power supply, the outer connection is ground (negative pole in black).
For the switch I decided for this connection, shown on the photo, left white and right yellow. The power supply is ready then.
see next post...
Edited by SieglindeFestkochend, 04 September 2022 - 05:47 AM.